Statistical Process Control (SPC) is a key component of modern quality assurance in manufacturing processes. In Cosmino, it can be used flexibly – either as a standalone solution or as part of the Cosmino MES, depending on your requirements.
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Whoever wants to actively manage the economic efficiency of their production must have control over tool usage. Especially with increasing product variety and smaller batch sizes, tooling costs are becoming a decisive factor in the profitability of orders.
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For over 20 years, ZF Friedrichshafen AG has relied on COSMINO AG’s SPC software at its transmission manufacturing sites. As a Tier 1 supplier, ZF must consistently meet the highest quality standards—through early detection of and immediate response to process deviations, as well as transparent documentation.
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COSMINO relies on integrated reporting within the PDA and MES systems and is currently fundamentally redesigning the presentation and user interface of Cosmino Reporting. In the future, the reporting solution will be marketed under the name CDA – Cosmino Data Analytics.
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At the end of the year, we invited our customers to participate in our latest COSMINO survey and share their experiences with our system support and project assistance. We like to express our sincere thanks for the feedback.
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In many manufacturing companies, processes such as data acquisition or quality assurance are still based on manual control and the personal experience of individual employees. But what happens to these processes when experienced workers retire and take valuable process know-how with them—while new colleagues often lack the time for thorough training? How can data collection, quality assurance, and similar processes be made digital, reliable, and independent of individual expertise in the future?
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Artificial intelligence opens up new possibilities for manufacturing companies: Detect errors faster, analyze causes automatically and make informed decisions – directly during ongoing production, without wasting time or manual intervention. AI is becoming the key technology for quality, efficiency and reaction speed in production. But for AI to be effective, it needs structured, networked and comprehensible data. This is exactly where COSMINO AG comes in.
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Today more than ever, IT managers in production need systems that not only provide data, but are also controllable – reliable, standardized and open for integration. This is exactly what the Cosmino REST API does.
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Since the beginning of 2025, COSMINO AG has been under new management: after 25 years as CEO, Frank Egersdörfer handed over the reins to Katarina Kunert. She has been with the company since 2014 and was responsible for finance and controlling as a member of the Steering Committee.
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However, the focus should not be on the KPI itself, but on the recorded losses, i.e. the times that have led to an OEE of less than 100% being achieved. To make this possible, the entire running time of a machine must be recorded, as incomplete data does not reflect reality.
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