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Archive

Measure Management

Cosmino ImproveManager

Detect and correct errors, generate ideas to optimize processes and put them into practice, prevent wastage:Production companies use improvement management intensively targeted to reduce costs and improve quality.Improvement management is all the more successful, the better the following requirements are fulfilled:

Transparency: each person involved in the improvement processes gains an insight into the systematically collected ideas and findings (central
knowledge database)
Objectivity: achievements and failures can be comprehensibly evaluated
Integration: Idea management (Company suggestions system) is smoothly linked with the central measure […]

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Audit Management

Cosmino AuditManager

By the means of an audit it is systematically verified, whether a process meets certain requirements and guidelines. For this purpose, the audit questions of a precisely define question catalog are answered according to the actual state.The objective assessment of the audited process shows the best results, if the qualitative audit results are quantified, hence condensed into key figures. A one-time audit discloses the actual state. However, regular audit visualize development trends.

Within the continuous improvement process, auditing is a valuable […]

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Maintenance activities

Cosmino PreventiveAction

The goal of preventative work is to ensure system availability (see Cosmino OEE) and the availability of tools (see Cosmino ToolControl) and to minimise failures or poor quality. For this purpose, inspection and care measures are performed before any malfunctions or problems occur, if possible.
By recording the running time and the output of the systems and tools, the optimal maintenance intervals can be analysed. Planning the measures with Cosmino ensures reliable adherence to defined maintenance intervals.

Scope of Application

The maintenance […]

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Control Center

Cosmino ControlCenter

Cosmino ControlCenter is an APS (Advanced Planning and Scheduling) to support production management through:

Visualization of the planned orders in the control center
Simulation or detailed planning of the orders against actual capacities

Areas of Application

Cosmino ControlCenter plans the entire production while taking into account the limited capacities of machines, tools, staff and material. Reasonable times for work processes and realistic delivery periods are calculated via a parameterizable optimization strategy (Prio A = adhering to the delivery period).

Furthermore, capacities can optimally be […]

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Staff Times

Cosmino Productivity

The recording of staff requirements in the production of goods allows to draw conclusions for the calculation and to carry out a productivity review. The machine figure OEE is only really informative in conjunction with a productivity figure.

A recording of staff times and operations also allows to calculate incentive wages.

Areas of Application

Quick and easy recording of staff times and operations for a production order directly at the production workplace with Cosmino Productivity: the actual staff requirements are (anonymously) linked […]

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Traceability

Cosmino Traceability

Cosmino Traceability makes it possible to trace and track units in the Production department. To do this, the software models your process steps. Starting with the incoming materials, units, batches or order; all of those are tracked on their way through the manufacturing process and notifications are provided after each step. Especially in the case of customer complaints, the ability to trace components becomes crucial, as it will improve the speed of finding any affected products and triggering of […]

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Process Parameters

Cosmino ConditionMonitor

The automatic or manual recording of specific process and system parameters helps customers prevent failures and scarp during production.

For this purpose, physical parameters such as temperatures or pressures are recorded and monitored by Cosmino ConditionMonitor against the limit values. Archived process parameters are traceable and available for evaluations.

The data can additionally be consulted for machine learning algorithms and predictive analyses (Big Data).

Scope of Application

Cosmino ConditionMonitor monitors and displays process data which is received in real time by systems and sensors. […]

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Machine Connection

Cosmino MachineConnector

The online connector for machines makes process and machine data available automatedly and directly. Depending on the age of the plant, information is taken over either directly by the control system or by an additional, connected sensor so that a signal is received for every cycle or part to be produced.

Typically collected machine data are:

Production quantities, reject amounts
Capacity, availability and reliability
Machine status (production, faults, tooling…)
Machine and process parameters, energy consumption…

In comparison with manual note-taking and manual input, automated collection […]

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Reporting & Key Figures

Cosmino DynaMon

Standardised reporting for solid facts is one of the most important tools for control of manufacturing and production logistics.

This key figures management system has already achieved benchmarks in some companies:

• Lowest requirement for user familiarisation
• Lowest operating cost per generated analysis

Scope of Application

Cosmino DynaMon performs calculation and presentation of technical figures from production, as well as distribution and explanation of such reports and numerous other evaluations.

Cosmino customers benefit from a large number of prepared reports that are readily available […]

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Data Entry

Cosmino IntelliScan

The collection of production data using handwritten documents has been proven in the manufacturing industry for many decades. In particular at locations without computer and network or power connections, handwritten document entry is often the only choice. The advantages appreciated by many companies are the ease of use, high flexibility, corrections easily made as well as legal security due to the employee signature.

However, a manual data transfer process (manual data encoding) is not only time-consuming, but also particularly prone […]

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